Smokestack And Cap Assembly
The smokestack and cap assembly is next on our list. To complete this step, you must find the smoke stack cap, smokestack, 3 nuts and 3 bolts.
Slide the smokestack over the circular opening located on the barrel. Fasten this smokestack in place on the barrel using 3 nuts and 3 bolts. You now need to screw the smoke stack cap in the clockwise direction onto the smokestack.
The smokestack is adjustable in nature so that smoke exiting the barrel can be controlled. While raising the cap, make sure that it does not go so high that it becomes detached from the smokestack.
Testing The Grill And Seasoning It
Keeping the lid open, take the porcelain grid, heat baffle and grease out of the grill. The power switch should be kept in the OFF position. Insert the power cord into a properly grounded electrical outlet.
Open up the pellet hopper lid and find the auger. Ensuring that there are no external objects within the auger, turn on the power switch and observe the pellet hopper to make sure that the auger is working. Confirm that the draft inducer fan is blowing out air and without touching the ignitor rod ensure that it is getting heated. You can switch off the power after confirming that the ignitor rod is becoming hot.
Load the pellet hopper with hardwood pellets. Turn on the power switch and position the temperature dial to the HIGH setting. After pellets start dropping inside the firebox, turn off the power switch.
Now turn on the power switch again and set the temperature dial to SMOKE mode. Observe the pellets to make sure that they are set on fire. When flames are emitted from the firebox, turn off the power switch and allow the grill to cool.
You should then season the grill to make it ready for grilling. Turn on the power switch and set the temperature dial to the smoke mode. In around 2 minutes, smoke will start bellowing from the grill as the pellets burn. Shut the lid and keep the temperature dial at HIGH.
Keep the grill running for 45 minutes to season it. This procedure must be completed before anything is cooked on the grill.
Fastening Wheels And Caster Onto The Base
Now it is time to connect the casters and wheels with the legs. The grill is supported by 2 casters and 2 wheels. Since it has a total of 4 wheels, it is a fairly mobile platform which will be easier to move than cumbersome and unwieldy grills that have only 2 wheels. Since there are two casters on one side, changing the direction of the grill while moving it is convenient.
You must take note of one important fact before mounting these wheels. In the axle holder located in the midpoint of each wheel, one end is longer compared to the other. First, align the longer end of the axle holder inside. When this is done, insert the wheel axle pin so that it goes through each wheel leg and wheel. An axle washer should then be kept on the adjacent side. Now pass the axle R clip through the wheel axle pinhole.
You may then turn over the bottom shelf and assembled legs on one side to make it easier for you to screw on the wheels. Locate the open-end wrench provided with the grill. Use this implement to fasten casters on the two caster legs. Turn the hex nut located on the caster clockwise so that it travels into the threaded hole located on the leg tube bottom.
When the process outlined above is completed, position the bottom shelf/assembled legs upright. Hold and then press down the legs slightly to make sure that all casters and wheels touch the floor. Screw the bolts tight.
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Fastening The Lid Handle Onto The Lid
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In this step, you will have to fasten the lid handle on the lid.
First locate the heat shield, lid and lid handle. You will also need 2 spring washers, 2 flat washers and 2 bolts. Align the 2 holes located on the lid with corresponding holes placed on the lid handle. On each bolt, slide a flat washer and spring washer. The bolt must now be inserted in the head shield and passed through the lid. Turn the bolt into the handle till it is tight.
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Mounting The Grill Barrel
You now have to mount the main grill body onto this leg assembly. For this, you will need bolts, spring washers, flat washers, and nuts. Four of each item is required to complete this step.
First, remove the grease pan and the porcelain grilling grates out of the grill. Keep the grill on the leg assembly. The 2 wheel legs must be placed at the opposite sides of the pellet hopper.
Align the holes of the grill with the legs. Then put one bolt each on each hole of the leg tubes and pass them through the main grill body. Place a spring washer and flat washer on all bolts within the grill. Place a nut over this combination and screw it tight.
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